Project Name: Oldcastle

Manufacturer: Coating & Foam Solutions
Oldcastle Precast – Brooks Products, Oldcastle is located in Medley, Florida right off the Palmetto Expressway. It is an industrial warehouse that manufacturers high quality precast concrete products and due to the continuously busy atmosphere with products being delivered and received, we had to ensure not to delay them. This project consisted of installing a complete roof restoration as we were just in the right time frame to catch the roof in its “window of restorability” before the panels became too affected. We had to put extra effort in the metal panels starting with scrubbing the panels with a specialized degreaser to remove any and all loose materials, pressure wash the panels, apply a rust converter / primer to ensure curing of any further oxidation and create a suitable surface for proper adhesion, apply a mixture consisting of a micro-fine manufactured high-tensile polyethylene fiber thickener compound along with silicone to (for increased tensile strength) at 8,200 linear feet of panel seams and over 18,000 fasteners, followed by applying the silicone base coat, and completing with the final silicone application, ensuring to achieve 20-mils (total dry mils). We were also contracted to remove and replace all existing thirty-two (32) skylights, which took extra precaution and extreme care. Oldcastle achieved a 10-Year Complete System (NDL) Warranty

Project Square Footage: 16,500 Square Feet
Project Duration: 2-Weeks
Project Warranty: 10-Year Complete System (NDL) Warranty
Special Challenge: Working around the thirty-two (32) skylights caused extreme caution.
Project Photos: (Before, In-Progress, After):